Technology

Things You Need To Know About Portable Air Compressor- Technical Bits!

Air compressors can be used to do everything from inflating a tire to operate a nail gun. Throughout the day, air compressors are expected on a regular basis. As a result, you will need to rely on a computer to get you through. One should have a thorough understanding of a portable air compressor, including how they operate, their various styles, airflow, and other important considerations to remember before. All of these things can be found in this guide, which will come in handy when selecting the ideal one.

Things You Must Know About A Portable Air Compressor

Power Source

Portable air compressors are usually powered by electricity or fuel. Here’s a more in-depth look at it.

Electric Air Compressors

Standard household voltage i.e., 110 – 120V is used. For dealing with motors that are more than two horsepower, it needs a 220 – 240V outlet. They do not produce any gases and are the perfect choice for indoor applications. Inflators may be plugged into a 120-volt home outlet or a 12-volt car accessory outlet, depending on the brand. Even, keep in mind that using a generator to run a compressor will destroy the engine.

Gas Powered Compressors

Due to their high performance and convenience, remodelers and contractors mostly use them for industrial purposes. These compressors usually have more horsepower than electric ones, allowing them to produce more PSI. They produce smoke and exhaust and can only be used in well-ventilated environments or outside.

Note: In a wet or damp environment, don’t use an electric compressor. Indoors or in a cramped or unventilated environment, never use a gasoline-powered compressor.

Maximum Pressure (PSI)

Make sure to verify the maximum air pressure level by inflating your tire or power up your air tools. The air pressure is usually expressed in PSI (pounds per square inch). For example, car tires need 30 – 35 PSI, most air-powered tools need 90 – 100 PSI, and heavy-duty activities need 200 PSI or more. The most compact air compressors have a pressure range of 50 to 230 PSI, while the realistic air compressor has a pressure range of 150 PSI and is used for a variety of applications.

A higher PSI indicates that a smaller tank will carry more oxygen. To have successful working/performance, simply purchase a smaller device with a higher PSI.

Air Flow

Airflow is estimated in cubic feet per minute (CFM), which indicates how much air the compressor will deliver to power up the tools/tires. Make sure you are reading delivered CFM rather than displaced CFM, as delivered CFM is a more accurate amount to think about. To determine the appropriate CFM of a tool when using several tools or a big tool, calculate the tool’s CFM by 1.5. This will guarantee that you have enough airpower to efficiently power either tool.

The air compressor would have the minimum CFM necessary to use the instrument. A 3/4-inch impact wrench, for example, would operate well on an air compressor that produces 14 CFM but not 16 CFM. Often pick the best possible value because pneumatic tools use air quicker than the compressor can provide, forcing you to stop working and wait for the tank to refill. Take a look at some of the most widely used power tools on CFM.

  • HVLP spray gun (12 CFM)
  • Angle Grinder (5–8 CFM)
  • Pneumatic Drill (3–6 CFM)
  • Brad Nailer (3 CFM)

Duty Cycle

The duty cycle refers to how long it will work before cooling down and how long it takes to cool down. They are expressed as a percentage and correspond to the total time to complete a full cycle which includes both running and resting time. Various high-performance models have a thermal safety mechanism that turns off automatically when it exceeds a certain temperature.

If the device does not have this capability, the user would be forced to shut it down until it overheats. The duty cycle of an air compressor applies to the amount of time it operated at 100 PSI with a 72-degree ambient temperature. However, if the compressor is operating during significant temperature changes, the amount of cooling time needed can vary. The below is an example of a duty cycle.

  • 100% duty cycle: can run on consistent duty
  • 50% duty cycle: runs for 5 minutes and gets shut off for 5 minutes
  • 30% duty cycle: on for 3 minutes and then off for 7 minutes
  • 20% duty cycle: runs for 2 minutes and shuts off for 8 minutes
  • 10% duty cycle: on for 1 minute and off for 9 minutes

Power Draw

The majority of portable air compressors are powered by the 12 volts power socket in your vehicle. Simply put, they use the vehicle’s battery to trap air and inflate tires. Check the amount of power your air compressor uses to make sure it won’t damage your car’s batteries. Some compressors use up to 150 watts of fuel, while others use 120 watts, all of which are safe for most cars.

Motor Power

It is the power rating of any compressor’s gas or electric engine, which is expressed in horsepower (HP). The HP is offered in terms of running and peak HP for gas-powered versions. Consumer-grade air compressors use 0.5 HP engines, but a 2 HP engine can have enough power to drive the compressor on most tools.

The compressor in electric cordless models is powered by volts, and the Ah rating of the battery in cordless tools affects the capacity and runtime.

Cord Length

When you mount the portable air compressor to your vehicle’s 12-volt power outlet, it must be able to penetrate both of your vehicle’s tires. As a result, it should have a long power cord for convenience. Some compact air compressors have a 10-foot power cable, and others have a 15-foot power cord. Here, the longer power cord (15 feet) is recommended because it is more convenient and can be used for large vehicles without a problem.

Tank Size

The size of the tank is usually expressed in gallons. The tank size of most compact air compressors ranging from 0 to 6 gallons. One must determine if the tank size and capability of a portable air compressor are appropriate for their project.

Many domestic compressors for smaller applications need a small tank with a size of 0 to 3 gallons. However, working with medium to big tasks with a small tank will drain the resources and cause the compressor to wear out faster.

A bigger tank with at least 5 – 6 gallons tank size is recommended for heavy applications/professionals/dealing with larger projects. It saves time because it inflates the tires without the need to refill them.

Weight

The weight of the portable air compressor would be a factor to consider before making a purchase. While it will not be a determining factor, it will assist you in making the best decision possible.

A large compressor with a large tank can weigh at least 80 pounds. They do, though, have more capabilities, which makes it harder to switch the compressor from one tire/project to the next. The small household units would weigh about 20 pounds, making them portable.

Also, buy a cheap, portable, and lightweight air compressor that will be easy to bring from one tire to the next and will fit comfortably in the trunk of your car while not in use.

Price Range

Any product’s price, however, is determined by its quality, characteristics, size, and insurance. As a result, one must compare the prices of different air compressor models and choose the right one that fits within their budget.

Within the price range of $100—$300, a decent portable air compressor with simple features can be found. However, depending on the compressor type, capacity, and capabilities, certain versions can cost $500 or more.

What Are The Other Features You Should Know About?

Portable air compressors have a few extra features that make working more comfortable. Here are few additional features to think about while ordering this compressor.

Belt Drive or Direct Drive

The compressor has a belt that connects the motor to the air compressor pump by pulleys. It gives you the flexibility to change the airflow and pressure as required. They are less costly and simple to mount and maintain, but they are not suited for extreme weather or temperatures.

Auto Start or Stop

The auto start/stop feature combined with the pressure switch allows you to turn on the motor whenever air is needed and turn it off when the tank is full. By tuning the airflow to the requirements, it can operate at a steady rpm. Dual control allows you to set the compressor to run in continuous mode or auto-start/stop mode, as required, to complete the process, as these features are concerned with compressed air processing.

Components of Cast Iron

Air compressors are mostly built with conventional valves, although there are a few versions with piston designs. The cast iron crankcase, crankshaft, flywheel, and valve seats on these piston-type versions add longevity to your portable air compressor.

Horizontal vs. Vertical Tanks 

A vertical tank compressor would take up less volume, while a horizontal tank compressor would be more portable. Most of the versions have horizontal tanks.

Parts of ASME

The parts and elements of an air compressor should comply with the American Society of Mechanical Engineers’ codes and specifications.

Low Oil Protection

This technology avoids downtime and costly maintenance caused by low fluid or oil levels by shutting down the compressor when the oil levels are low.

Note: For better decisions, consider the types of portable air compressors as well!

Frequently Asked Questions About Portable Air Compressors!

How Does An Air Compressor Function?

Single-stage, piston-type air compressors are the most popular models for home use, and they can do a wide range of tasks around the house or in the garage. A piston is powered by an electric motor or a diesel engine, which compresses air and pushes it into a holding tank. The air pressure increases as the piston force more air in. The compressor turns off when the output exceeds a certain amount. The compressor restarts when you use the stored air to fuel a tool, re-inflating the air pressure.

Two pistons are used in two-stage compressors. The first piston compresses the air before passing it through a check valve to the second piston which compresses it even further before delivering it to the tank. These air compressors are mostly heavy-duty industrial versions capable of delivering a larger volume of air at higher PSI volumes. They are ideal for constant use in shops or powering several tools at the same time.

 

How to use a portable air compressor?

Follow the manufacturer’s guidance on your particular portable air compressor, since various manufacturers and models have different setup and usage instructions. Once you have fitted up the compressor, turn it on and attach the hose to the air inlet of the vehicle you want to inflate. Simply switching off the air compressor and its power supply until it’s over.

Why is my air compressor so loud?

There are a few reasons why air compressors are so noisy, but the majority of the noise is caused by friction. Metal slamming into a metal can be very loud.  An air compressor’s noise level increases as the number of moving parts increases. This is also applicable in the motor.

How one can set up an air compressor?

Depending on the task at hand, you must adhere to protective protocols, take precautions, and wear necessary safety equipment. To set up and use the portable air compressor, make sure to closely follow the directions. Before you use it, make sure you verify the power source and the oil level. Check and shut the air valves to eliminate air leaks and to ensure that the compressed air pressure remains stable.

Are belt drive compressors quieter?

A belt drive compressor can operate more quickly and quietly as long as you lubricate it well. As a result, it is a good fit for environments where noise levels are essential.

Conclusion

The technical bits play a significant role in the smooth and excellent performance of a portable air compressor. This article covers every little detail about air compressors and there is an extensive guide to help you out if you want to buy the best portable air compressor. There are also FAQs to clear your queries. So, we are hopeful, this article would help you in better understanding! Thank you so much!

 

Write A Comment